Trusted by leading companies
Vaccine cold chain packaging
- Validated thermal integrity
- Compliant cold chain design
- Smart-ready vaccine packaging
Precision packaging for temperature-sensitive vaccine logistics
In the precise world of pharmaceutical logistics, vaccine cold chain packaging plays a vital role in safeguarding the efficacy and safety of temperature-sensitive products. At Hydropac, we design and manufacture specialised cold chain packaging solutions tailored to meet the stringent requirements of vaccine storage and delivery. From routine immunisations to Covid-19 vaccine programmes, our systems maintain critical temperature ranges throughout transport, preventing temperature excursions that could compromise performance. Through our dedicated PharmaPac range, we offer compliant, high-performance packaging using advanced insulation and phase-change materials — ensuring every vaccine shipment arrives under exact conditions, no matter the distance or destination.
Discover Vaccine cold chain packaging
Precision in Transit: What Sets Our Vaccine Cold Chain Packaging Apart
The successful delivery of vaccines hinges on absolute temperature consistency from manufacturer to point of administration. At Hydropac, we understand that even the slightest deviation outside the required range can compromise a vaccine’s integrity. That’s why our vaccine cold chain packaging is engineered to meet the highest standards of compliance, reliability, and thermal performance — tested and trusted across both private healthcare providers and national immunisation programmes.
Key Features of Hydropac’s Vaccine Cold Chain Packaging
Our PharmaPac range combines smart materials, scientific design, and compliance-ready configurations to ensure your vaccine shipments remain within required parameters, even under extreme or fluctuating external conditions.
- Advanced Insulation Materials
We use high-performance materials including vacuum insulation panels (VIPs), polypropylene, and low-density polyethylene to create passive containers that resist both hot and cold ambient conditions. These structures deliver excellent thermal protection with minimal bulk. - Phase Change Material (PCM) Integration
Our solutions incorporate PCM coolants with tailored melt points to maintain the strict 2–8 °C range typically required for most vaccines. These allow for temperature-time profiles to remain stable for 24–96 hours, depending on the configuration. - Range of Sizes and Formats
From compact 30-litre internal volume containers for local healthcare delivery to larger multi-dose packaging systems used in regional hubs, we offer scalable options to suit the full vaccine supply chain. - Temperature Excursion Prevention
Every product is tested under simulated conditions, ensuring vaccines are protected against cold chain breaches caused by adverse weather, logistical delays, or storage equipment failure. - Smart Packaging Compatibility
Many of our containers support condition monitoring sensors and smart tracking systems, providing visibility and compliance reporting in real time.
Trusted in Critical Cold Chain Logistics
Our vaccine cold chain packaging is used widely by:
- Public health bodies and clinics, for consistent deliveries to outreach centres and community pharmacies
- Logistics providers, integrating Hydropac solutions into their existing cold chain infrastructure
- Pharmaceutical manufacturers, ensuring safe passage during international distribution and Covid-19 vaccine deployment
Hydropac’s PharmaPac line delivers cold chain assurance backed by decades of innovation, from insulation design to regulatory compliance. Each container, liner, and coolant is optimised for cold chain integrity — giving our clients the tools to meet global vaccination demands without compromise.
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We are ready to answer all your questions and help you find the perfect solution for your cold chain transport.
From issue to a customised cooling solution
In this way we help you to guarantee the quality and safety of food products under all circumstances.
FAQ's about Vaccine cold chain packaging
What temperature range do Hydropac’s vaccine cold chain packaging systems support?
Our systems are engineered to maintain the critical 2–8 °C range, which is essential for the vast majority of vaccines, including Covid-19 vaccines. We also offer customised solutions for ultra-low temperature requirements, depending on your logistics profile and product specifications.
Are these packaging solutions compliant with regulatory standards?
Yes. Hydropac’s PharmaPac range meets all relevant GDP (Good Distribution Practice) guidelines and supports compliance with MHRA, WHO, and other global cold chain requirements. Each component is tested for thermal performance, durability, and vaccine transport safety.
What makes your vaccine packaging different from standard insulated boxes?
Our packaging integrates vacuum insulation panels, phase change materials, and multi-layered protection, offering significantly greater thermal stability than basic polystyrene or foam boxes. The result is reliable, longer-lasting protection across a variety of ambient conditions and logistical circuits.
Can Hydropac solutions be customised for different vaccine volumes or delivery models?
Absolutely. We offer a range of container sizes and internal configurations — from compact courier boxes for community pharmacy deliveries to larger passive containers for bulk transport. Customisation includes internal volume, coolant type, and even smart sensor integration for real-time monitoring.
How do your solutions protect vaccines during adverse transport conditions?
Hydropac’s systems are designed to prevent temperature excursions even in the face of logistical delays, hot weather, or extended transit times. By using PCM coolants and high-grade insulation materials, we ensure that vaccines remain within the correct temperature range for up to 96 hours, safeguarding against cold chain breaches and maintaining full efficacy.
