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Trusted by leading companies

Thermal packaging

Thermal packaging solutions for safe and sustainable deliveries

In the world of temperature-sensitive logistics, thermal packaging plays a vital role in preserving the quality, safety and freshness of perishable goods. At Hydropac, we manufacture advanced thermal packaging systems tailored to the needs of the food, pharmaceutical and healthcare sectors. Whether it’s a chilled meal delivery or a life-saving vaccine, our solutions maintain stable temperatures throughout the journey. Using proven formats like RecycleAir, EnviroCool and high-performance gel packs, we deliver effective temperature control with a focus on sustainability. Hydropac thermal packaging supports safe, efficient deliveries while helping businesses reduce waste and meet environmental goals.

Redefine Excellence.

Discover Thermal packaging

Hydropac isn’t just packaging; it’s a revolution of quality, innovation, and sustainability. Join us on this exciting journey to redefine packaging excellence.

The Engine Behind Cold Chain Efficiency

Thermal packaging is more than just a box with insulation. It is a complete protective system designed to maintain specific temperatures during storage, handling and delivery. At Hydropac, we combine decades of cold chain expertise with innovative manufacturing methods to create thermal packaging that performs consistently in real-world conditions. Whether your priority is food safety, pharmaceutical compliance or eco-responsibility, our solutions offer precise temperature control from start to finish.

What Makes Hydropac Thermal Packaging Different?

Our thermal packaging solutions are purpose-built for the demands of modern logistics. We use high-performance materials and smart design to help businesses ship with confidence.

Key features include:

  • Reliable Temperature Control
    Our packaging maintains chilled or frozen temperatures for extended periods. When paired with HydroFreeze or EasiFreeze cooling elements, contents remain safely within target temperature ranges.
  • Insulating Innovation
    Hydropac uses a wide variety of insulation materials, including expanded polystyrene, fleece-lined pouches and air-filled liners. Each solution is selected based on performance, product type and transport time.
  • Food Safe and Pharma Ready
    Every product in our thermal range is manufactured using food contact safe materials. Many are used within our PharmaPac range, where stability, hygiene and compliance are essential.
  • Lightweight and Durable
    We create packaging that protects without unnecessary weight. This reduces fuel use, supports efficient handling and keeps costs under control.
  • Eco-Conscious Options
    Hydropac is proud to offer recyclable and reusable options including RecycleAir and EnviroCool. These systems help customers reduce waste without sacrificing performance.

Where Thermal Packaging Makes the Difference

Hydropac’s thermal packaging is trusted by industries that cannot afford temperature failure. Our FreshPac, PharmaPac and Ice Packs product ranges are already in use across sectors such as:

  • Food and drink, including meat, dairy, ready meals and online grocery deliveries
  • Pharmaceuticals, including vaccines, insulin, diagnostic kits and clinical trial samples
  • Healthcare logistics, where reliability and safety are critical
  • Meal kit providers, ensuring freshness and food safety through the last mile

Hydropac also supports branded and bespoke packaging services, including custom print, box formats and flexible volumes. Whether you need thermal liners, box systems or cooling components, our thermal packaging solutions are engineered to protect, preserve and perform.

Contact us directly

We are ready to answer all your questions and help you find the perfect solution for your cold chain transport.

Tailored advice

From issue to a customised cooling solution

In this way we help you to guarantee the quality and safety of food products under all circumstances.

FAQ's about Thermal Packaging

What is thermal packaging used for?

Thermal packaging is designed to protect temperature-sensitive products during transit. It helps maintain specific temperature ranges, whether chilled, frozen or ambient. Hydropac thermal packaging is widely used for food, pharmaceuticals, healthcare products and laboratory samples that require strict temperature control.

Hydropac combines high-performance insulation materials with gel packs, water-based ice packs and phase-change solutions like HydroFreeze and EasiFreeze. These elements work together to slow heat transfer and maintain internal temperatures for the required duration, depending on the shipping conditions and contents.

Yes. Many of our thermal packaging products are recyclable, reusable or made from recycled materials. Solutions like RecycleAir and EnviroCool offer strong thermal protection while reducing environmental impact. We are committed to supporting sustainable supply chains through responsible design and manufacturing.

Thermal packaging is essential for industries such as food and drink, pharmaceuticals, healthcare, veterinary, biotech and meal kit delivery. It ensures products stay safe and effective during storage and delivery, even when exposed to variable temperatures.

Absolutely. Hydropac offers bespoke thermal packaging options, including tailored sizes, branded finishes and custom inserts. Our in-house design team works with customers to create solutions that meet specific product, handling and branding requirements without added tooling costs.

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