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RecycleAir packaging

Eco-Friendly Insulation for Chilled Deliveries

In a world where both sustainability and performance matter, RecycleAir packaging offers a forward-thinking solution for temperature-sensitive deliveries. Part of Hydropac’s innovative FreshPac range, RecycleAir is a lightweight, insulated packaging system made using recyclable materials that do not compromise on thermal performance. Designed for transporting perishable goods such as fresh food, ready meals, and chilled produce, RecycleAir is a smart alternative to traditional bulky or single-use packaging. With a focus on reducing landfill waste and supporting a circular economy, Hydropac’s RecycleAir solution balances practicality with environmental responsibility, helping businesses lower their carbon footprint without losing product protection.

Redefine Excellence.

Discover RecycleAir packaging

Hydropac isn’t just packaging; it’s a revolution of quality, innovation, and sustainability. Join us on this exciting journey to redefine packaging excellence.

Smarter Insulation, Smaller Footprint

At Hydropac, we understand that modern logistics demands more than just keeping products cold. It requires packaging that performs reliably, looks professional, and supports environmental goals. RecycleAir packaging has been developed to meet all three. This lightweight, recyclable thermal solution is designed for transporting perishable goods without generating unnecessary waste or bulk.

Ideal for food retailers, meal kit providers, and temperature-sensitive deliveries, RecycleAir is engineered to protect both your products and your sustainability commitments.

What Makes RecycleAir a Standout Choice?

This isn’t just another layer of packaging. RecycleAir is part of a new generation of cold chain materials designed to align with both performance and eco-conscious business values.

  • Recyclable Materials
    Made using low-density polyethylene (LDPE) films, RecycleAir is compatible with supermarket carrier bag recycling schemes and soft plastics drop-off points. It gives your customers a clear and easy route to dispose of packaging responsibly.
  • Bubble-Based Thermal Barrier
    With its layered air bubble membrane, RecycleAir forms a powerful insulating shield that keeps chilled products cool throughout delivery. Its design helps reduce temperature excursions and protects against thermal shock.
  • Lightweight and Flexible
    RecycleAir takes up less space during transport and storage compared to traditional rigid cool boxes. This means more efficient deliveries and reduced transport costs.
  • Custom-Fit Options
    Available in a variety of formats, RecycleAir can be made to fit your exact product and box size. Whether you need a liner for a subscription food box or protection for high-value fresh produce, our team will create a tailored solution without additional tooling charges.
  • Clean and Food-Safe
    Manufactured under strict hygiene controls and compatible with food-grade standards, RecycleAir provides safe contact with packaged goods, protecting against contamination and spoilage.

Supporting a Circular Economy

RecycleAir packaging is more than a protective layer. It plays a part in the wider shift toward responsible packaging and smarter supply chains. By offering a recyclable alternative to polystyrene and other non-recyclable materials, Hydropac helps businesses move towards more ethical operations.

Combined with our precision-engineered gel packs and ice packs, RecycleAir forms a complete cold chain solution that aligns thermal performance with environmental responsibility. It’s designed not just for the journey, but for the future.

Contact us directly

We are ready to answer all your questions and help you find the perfect solution for your cold chain transport.

Tailored advice

From issue to a customised cooling solution

In this way we help you to guarantee the quality and safety of food products under all circumstances.

FAQ's about RecycleAir packaging

What is RecycleAir packaging made from?

RecycleAir packaging is crafted from recyclable LDPE (low-density polyethylene) film combined with a bubble insulation layer. This structure offers excellent thermal performance while being lightweight and easy to handle. It is suitable for soft plastic recycling schemes available at many supermarkets and recycling centres.

Yes, RecycleAir is designed to be safe for use in food logistics. It is manufactured under hygienic conditions and complies with food-grade material standards. It is commonly used to ship ready meals, chilled ingredients, and fresh produce in a clean and protective environment.

RecycleAir can be taken to soft plastic recycling collection points, such as those found in many major UK supermarkets. It should not be placed in standard household recycling bins unless local councils accept soft plastics. By following the appropriate disposal route, users can help keep this material in the recycling loop.

Absolutely. RecycleAir’s bubble-based membrane structure acts as a highly effective thermal barrier. When used with Hydropac gel or ice packs, it maintains the correct temperature range during transit. It offers similar performance to traditional polystyrene or foam options without the associated environmental impact.

Yes, Hydropac offers tailored solutions with RecycleAir. Whether it’s fitting your existing shipping boxes or adjusting insulation layers for a specific temperature profile, our team will work with you to create a solution that meets your needs without additional tooling costs. Branding and custom formats are also available.

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