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Custom insulated packaging

Custom Insulated Packaging Solutions

In today’s temperature-sensitive supply chain, custom insulated packaging is vital for protecting food, pharmaceuticals, and specialty goods. At Hydropac, we offer eco-friendly, high-performance insulation through our FreshPac and PharmaPac ranges, including EnviroCool, RecycleAir, gel ice packs, and polystyrene boxes. Our Ice Packs by Hydropac—available in water-based, gel, and rigid formats—cater to diverse cooling needs. With a focus on hygiene, durability, and sustainability, we create bespoke packaging tailored to your size, branding, and performance requirements. From eCommerce to medical logistics, Hydropac keeps your products at the perfect temperature—every step of the way.

Redefine Excellence.

Discover Custom insulated packaging

Hydropac isn’t just packaging; it’s a revolution of quality, innovation, and sustainability. Join us on this exciting journey to redefine packaging excellence.

Innovative insulated packaging solutions for every industry

At Hydropac, we don’t just offer insulated packaging—we engineer solutions tailored to your exact needs. Our cutting-edge designs ensure temperature-sensitive goods remain at optimal conditions throughout transit, whether for customers in the chilled food delivery, pharmaceutical distribution, or items for industrial applications.

Why choose custom insulated packaging?

Off-the-shelf solutions often fail to meet the precise requirements of businesses handling perishable or temperature-critical products. Here’s why customisation matters:

  • Precise temperature control – Maintain stability with tailored insulation thickness, ice pack configurations, and cooling duration.
  • Bespoke sizing – Avoid unnecessary bulk and reduce shipping costs by using packaging designed to fit your products perfectly.
  • Sustainability Options – Choose from biodegradable materials, recyclable liners, and reusable insulation for an eco-conscious solution.
  • Branding & Customisation – Reinforce your identity with printed logos, colour options, and personalised designs.
  • Regulatory Compliance – Meet industry-specific standards for pharmaceutical and food-safe packaging with Hydropac’s certified materials.

Hydropac’s three specialist brands

We’ve refined our expertise into three distinct brands, ensuring every sector gets a tailor-made insulated packaging solution:

FreshPac – Designed for the food & drink industry, featuring EnviroCool, RecycleAir, and ReflectiveAir technologies for sustainable cold chain packaging.

PharmaPac – Specialist pharmaceutical solutions, including gel ice packs, polystyrene boxes, and medical-grade insulation to protect temperature-sensitive medications.

Ice Packs by Hydropac – A diverse range of water-based, gel-based, and hard-shell ice packs for chilled and frozen applications.

Innovative technology for maximum performance

At the heart of Hydropac’s insulation solutions is our technology—a game-changer for leak-proof, hygienic, and highly efficient cooling products. Combined with our eco-friendly alternatives, businesses can achieve superior thermal performance without compromising on sustainability.

From small businesses needing compact eCommerce solutions to large-scale logistics requiring industrial-grade insulation, Hydropac delivers custom insulated packaging that works smarter, lasts longer, and protects better.

Contact us directly

We are ready to answer all your questions and help you find the perfect solution for your cold chain transport.

Tailored advice

FAQs about custom insulated packaging

What makes custom insulated packaging better than standard options?

Standard packaging may not provide the precise level of insulation required for temperature-sensitive shipments. Custom insulated packaging ensures optimal thermal performance, reduces unnecessary bulk, and improves shipping efficiency by being tailored to the exact size, insulation thickness, and cooling needs of your products.

Hydropac’s custom insulated solutions cater to a wide range of industries, including food packaging, pharmaceutical packages, biotechnology, and eCommerce. Whether you’re shipping fresh produce, frozen meals, medical supplies, or temperature-sensitive items, our solutions ensure consistent temperature control.

We prioritise eco-friendly materials, offering options like biodegradable insulation, recyclable liners, and reusable cooling packs. Our FreshPac range features sustainable innovations like EnviroCool and RecycleAir, designed to reduce waste while maintaining high-performance insulation.

Selecting the right solution depends on temperature requirements, duration, regulatory compliance, and cost-efficiency. Hydropac provides tailored advice based on your industry, ensuring that your cold chain packaging solutions meet all safety and quality standards.

Yes, we offer fully customised insulated packaging, from bespoke-sized insulated shipping boxes to branded ice packs and specialist cooling materials. Our team works closely with businesses to develop chilled packaging solutions that align with their unique shipping needs, branding requirements, and sustainability goals.

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